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How Industrial Supplies Are Used in Manufacturing

July 4th, 2010 by admin

Industrial supplies are the backbone of the manufacturing and engineering industries. Any efficient production operation utilizes the latest technology and industrial products in order to maximize the manufacture of its finished goods. The use of industrial products is ubiquitous during operation with manual controls on machinery, motors and drive systems powering production. Additionally, material handling for raw materials and finished goods are all accomplished with industrial supplies.

Power Generation Systems

Powered operations are at the core of production. Power is supplied by motors and transferred through a drive system to perform useful work. Every assembly line sits on a chain drive system connected to electrical motors that drive the conveyor belts forward. Belt and pulley systems can connect motors to many pieces of machinery and run a process in synchronous. Direct coupling systems transfer power directly to an attached machine, such as a centrifugal pump’s impeller being directly coupled with the shaft of a motor, as seen in chemical and liquid processes.

Tooling Components

An important class of industrial products is tooling components. These industrial supplies are vital for machining operations such as drilling, milling, lathing, boring and breaching, grinding, and pressing. These machines are run automatically in a continuous fashion and they have to meet strict tolerances while producing consistent products at volume.

In order to accomplish this, a system of jigs and fixtures is used to guide the machine. Jigs, also known as locators, set a point of reference for machine operation, such as the starting point to make a cut in a sheet of metal, or the total depth in a metal that needs to be grinded off to form a smooth edge. A typical jig is a tooling ball that can be placed into a liner to set a machine’s position. Fixtures are the female equivalent to jigs and act as the end point for a guide. They can be as simple as a plate with holes drilled in them or bushings for jigs to slide into. Together, they act as a machine’s blueprint for proper operation.

Workholding and Vibration Control

The workholding line of industrial products is designed to secure materials in place for the manufacturing process. Common examples include vise grips and clamps since a strong, stable hold is necessary to keep materials from moving out of place during operation. Consistent production results demand that materials have no freedom to move during operation. More advanced workholding equipment would include spring plungers and spring loaded devices, hydraulic and pneumatic clamps, and vise handles.

While workholding steadies materials, vibration control is used to keep machines in place as they run. Excessive vibration causes wear on machine parts, errors in the manufacturing process, and creates noise levels that can be harmful to operators. Common examples include leveling and vibration pads that can be placed underneath a piece of equipment. Machine stands can be loaded with springs, compressed air, or hydraulics to resist unwanted motion during operation.

Manual Controls

Knobs, handles, buttons, hand wheels, and all other types of manual controls are so ubiquitous in industry that few people pay attention to them. However, the proper use of manual controls in industry is about selecting the right type of control and placing it properly in order to increase production efficiency, reduce worker wear and injury, and prevent operator error.

The controls that are to be used most often should be in the most accessible location on a machine, no control should be placed where a worker has to stain to reach, and reaching above one’s head or below one’s waist should be avoided at all costs. Intuitive layout design will also make operations easier with fewer errors; for example, emergency controls should be painted bright red and not be too close to other controls where they may be accidentally pushed.

Safety Equipment

Of paramount importance, the manufacturing industry utilizes safety equipment for all of its workers. These industrial supplies help prevent injuries, reduce the severity of those that occur, and promote better occupational health. Hardhats and safety shoes are used in even light industry while the chemical manufacturing industry uses splash protection in the form of safety glasses, smocks, and gloves. Hearing protection is required for significant noise levels, lanyards and harnesses are used for elevated work, respirators are used in high dust environments, and first aid kits are generously placed around the work area. Every danger has corresponding industrial products that keep workers safe.

The manufacturing industry utilizes the entire range of industrial supplies and industrial products. From protecting workers, to running machines and ensuring quality, every task is enhanced by the proper use of industrial products.

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Industrial Design Processes & Resources

May 27th, 2010 by admin

Many of us may wonder what Industrial design is and may confuse & restrict it to only design of a product or service. But in practice, it is a combination of art and science. Industrial design is an application of science and arts to study and improve the usability and aesthetics of a product. The application is focused at improving the production process and marketability of mass produced products. By this definition, the process of industrial design will involve creation and execution of processes or solutions to address the issues related to usability, marketing, branding, packaging, design of the product.

Role of an Industrial Designer

This process of Industrial Design briefs upon a lot on the qualities of an Industrial Designer. The Industrial Designer should be a person with a combined set of qualities of arts as well as science. An Industrial Designer should be able to appreciate the relation between a product and its end user. He / She should also be able to understand the process of production of that product and how value is added to it at every stage of the production. These qualities are essential since, Industrial Design is aimed at benefiting the end user as well as the actual manufacturers. An Industrial Designer takes an existing or a new product to create specification for the production which in turn should optimise the value of the product for the benefit of the Manufacturer as well as the user.

The Process

Industrial Design, being a combination of art & science is a creative process rather than a mechanical one. There is no single method which is advisable but a combination of creative as well as scientific methods. Some of the processes involved are –

1. User Research & Analysis

2. Comparative Product Study

3. Prototyping

4. Evaluation of Product attributes

The Industrial design also specifies process of production, raw materials, location of production as well as the ergonomics of the product. Industrial Design process also involves the study of a user’s psychological responses to the product.

The above is just a brief about this fascinating discipline of a combined application of Arts & Science. Several professional companies in Australia provide industrial design services to a wide array of industries. These companies have a range of integrated services to offer which include – industrial design, new product development, prototyping, product packaging, usability study and many more. If you are looking to launch a new product or want to enhance your existing product range then you should consider companies such as Design Industry which has a lot more than the services mentioned above. Design Industry is a wonderful company to work with and they have a variety of Industrial design services across industries such as – Banking, Communications, Consumers, Medicine, Sports etc.

Resources :

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